The Global 400 is an advanced process control station designed to enhance flexibility, efficiency, and control in assembly processes, particularly for tasks using hand torque and pneumatic tools. It integrates seamlessly with various tools, offers powerful networking capabilities, and allows easy setup, error-proofing, and real-time data tracking to optimize performance in manufacturing environments.

Product Details

• Performs as a station dedicated process controller that organizes, directs workers, tools, and tasks
• Brings a powerful networking capability not previously available in the Global 8 and the Global 100 series
• Less rework and lower warranty costs to increase profits
• Increased throughput and productivity
•  Minimal implementation time, training costs are very low
• Pairing tools with a Global 400 are as simple as providing power to the tool
• Helps provide continual guidance to new workers, for improved performance and reduced learning cycle
• Helps you achieve your quality goals and gain complete control over assembly processes where hand torque and pneumatic tools are used
• Great for flexible assembly lines where multiple products are assembled with a variety of optional components and configurations
• Flexibility in changing a single element of the process or the entire process with a few keystrokes in a very intuitive, easy to use utility software provided with your Global 400
• Connect with your MES in multiple protocols via Ethernet or 24 Volt I/O and PLC
• Simultaneous Ethernet communication allows for production control via MES and data acquisition through GlobalHost or ToolsNet
• Units can be chained together via one Ethernet drop reducing installation costs
• Error Proofing By Guidance: Global 400 Manages up to 16 torque tools and 8 “holding tools” in up to 100 parameter sets
• Parameters can be organized into 100 groups
• A group has the capacity of up to four parameter sets organized together for simultaneous use in production
• Groups and individual parameter sets can be organized into jobs
• A job is a predefined, preset sequence of events (parameters and groups) in an assembly operation (Capacity is a combination of 35 parameter sets or groups)
• Jobs, groups, or parameter sets can be accessed by keypad, I/O, barcode scan, or network assignment.When tools are organized into groups, up to four torque tools and four holding tools can operate simultaneously or in any order

Key Highlights

• Flexibility and Control Simplifies complex assembly processes with customizable parameters and easy-to-use software
• Error-Proofing Ensures quality through wireless torque tools, logging torque events, and providing real-time feedback to reduce errors and rework
• Increased Productivity Minimizes training and implementation time, boosts throughput, and enhances worker performance
• Tool Management Manages up to 16 torque tools and 8 holding tools, organizing them into group or jobs for efficient task execution
• Data and Reporting Logs detailed torque event data, with the ability to export in CSV format; integrates with GlobalHost for centralized data management and analysis
• Networking and Integration Connects with MES (Manufacturing Execution Systems) and supports Ethernet, I/O, and PLC connections for real-time control and data acquisition
• Advanced Features Easily integrates with various Sturtevant Richmont tools (ex: Exacta wrenches, torque drivers) and supports up to four simultaneous tool tasks in an assembly job
• Error Rejects Prevents faulty assemblies by halting batch completion until all tasks meet specified torque values, with customizable reject thresholds for quality assurance 

The Global 400MP is a wireless error-proofing system designed for assembly cells with multiple operators and tools. It integrates hand tools into your MES and supports up to four independent operators working with a variety of tools. The system improves quality, reduces rework, and boost productivity through error-proofing by guidance, traceability, and seamless integration with manufacturing systems.

Product Details

• Wireless error-proofing system that integrates hand tools into your MES
• Four (4) network connections house in one box
• These network connections, or interfaces, communicate with up to four operators working independently
• Comes with Global Manager Freeware
• Global Manager Freeware is used to set up parameters and jobs in each of the interfaces
• Parameter and job specifications can also be set up at the Global 400mp using the soft keypads
• Both key and password protected, this eliminates any inadvertent parameter or job changes made at the tool level
• Tools are matched with, or "Learned In" to an interface
• Each interface has its own network connection and communicates directly with the MES
• MES sends parameter and job selections to each interface
• There is robust communication between MES, Global 400mp, the operators, and the tools

Key Highlights

• Supports Multiple Operators Manages up to four operators independently, each with their own tools and parameters
• Wide Tool Compatibility Works with various torque and angle wrenches, screwdrivers, pneumatic tools, and patented Holding Tool technology
• Wireless and Error-Proofing Ensures tools are paired with active parameters, providing visual, auditory, and tactile feedback to guide operators and reduce errors
• Network Connectivity Communicates with MES systems for real-time updates and traceability, with four network interfaces for simultaneous operations
• Traceability and Calibration Tracks every fastening with date/time stamps and tool calibration status to ensure compliance and maintain quality control
• Adaptable for Mixed Assemblies Ideal for mixed-model assembly lines and hydraulic applications, with robust error-proofing features that prevent issues like hydraulic leaks
• Global Manager Freeware Allows remote parameter setup and job management through any internet-connected device
• Error Proofing by Guidance and Behavior Modification Guides operators with consistent feedback, helping reinforce muscle memory for quality consistency
• Radio Signal Management Equipped with a noise analyzer to ensure optimal radio performance in challenging factory environments