When ordering the Global 400mp please use part number 10612
Mixed model assemblies?
Need to integrate hand tools into your IoT?
Are hydraulics part of your build responsibility?
The Global 400mp increases throughput while improving quality in each of these situations.
The Global 400mp is a wireless error proofing system that integrates hand tools into your MES. The Global 400mp has four (4) network connections house in one box. These network connections, or interfaces, communicate with up to four operators working simultaneously. The operators can use any of the following tools:
All wrenches but the Holding Tools come with options for:
The Holding Tool Technology wrenches come with the pin and spring dovetail only.
With the traditional pin and spring dovetail and the Quick Change dovetail, you have access to well over 200 interchangeable heads. Every head that we make fits on every wrench that we make that is equipped with either the traditional dovetail or the Quick Change dovetail. Unlike competitors, there is no need to buy multiple wrenches within the same torque range to accommodate multiple fastener sizes within that torque range.
The Global 400mp is remarkably simple to use and has a very short learning curve.
The Global 400mp comes with Global Manager Freeware. Global Manager Freeware is used to set up parameters and jobs in each of the interfaces. Parameter and job specifications can also be set up at the Global 400mp using the soft keypads. The Global 400mp is both key and password protected. This eliminates any inadvertent parameter or job changes made at the tool level.
Tools are matched with, or "Learned In" to an interface. Each interface has it's own network connection and communicates directly with the MES. The MES sends parameter and job selections to each interface. The work is completed and the Global 400mp responds to the MES that the work has been completed. There is robust communication between MES, Global 400mp, the operators, and the tools.
With Global Manager Freeware you can create parameters or make changes from anywhere in the world where you have an internet connection.
Having tools paired with parameters and active only when the parameter is active, only work done with active tools is recognized. We support the operators with differing modes of guidance at every turn.
Consistency and repeatability are key elements of your quality program. We work to ensure that our tools and the Global 400mp provide your operators with that.
Once the operator has the right tool, work can begin. With each fastening, error proofing by guidance is provided. The tools and the Global 400mp communicate with each fastening. The Global 400mp and the MES also communicate.
With the 1200 Series Exacta 2 digital torque wrench and 1250 Series Exacta 2 digital torque and angle wrench we provide additional process error proofing. Although our XBee radios have very robust communication, the modern factory can have some interference with radio signals. XBee radio signals are much less prone to disruption than Bluetooth signals.
In the unlikely event that the radio signal between the Global 400mp and the digital wrench is disrupted, the operator can complete the current batch with visual and auditory guidance from the wrench. When the radio signal resumes, the wrench uploads all the parameter information to the Global 400mp and it, in turn, updates the MES.
The Global 400mp reconciles each parameter with how many fasteners in the batch and how many were completed. We call that "Countability."
Each fastening is date and time stamped, assigned a unique tightening ID tied to P-Set, Job ID, tool serial number, product serial number, and interface. This gives your IoT all the information it wants.
The Global 400mp also tracks tool calibration dates to inform you that a tool is due for calibration. Torque tool calibration provides you with "As Found" and "As Left" information. If a wrench is found to be out of calibration, the calibration team cannot tell you when the tool moved from a within tolerance to an out of tolerance condition.
Because you have complete traceability, you can go back at any time and verify the state of products recently completed with that tool. In today's competitive environment did you want customers telling you there is a problem or did you want to identify the problem before the product leaves the factory?
It starts with the Tools. Since the very first torque wrench, we have always accounted for human influence in our tool design. We look at human influence on how operators use the tools. We design every wrench and torque tester to eliminate the human influence on our tools. We call that Error Proofing by Design. An example of that is our flattened cases. The flattened case design prevents the wrench from deflecting away from the required 90 degrees from fastener relationship. Varying from 90 degrees changes the torque equation and now more variables are introduced into the fastening.
But eliminating the human influence on the torque application process is not enough because errors occur in other aspects of a fastening. So our engineers look at Error Proofing by Guidance.
We start with ensuring that the operator has the right tool in hand. The tools assigned to a parameter remain in suspended mode until the parameter with which they are paired is active. The Global 400mp does not recognize any work attempted with a suspended tool. Once paired with the Global 400mp that tool cannot be used in another workstation unless the connection between the tool and Global 400mp has been removed. Then the tool must be relearned into a new Global 400mp.
Once a parameter is active, the operator selects the appropriate tools. The display informs the operator with the batch count. The operator goes to work. With each fastening, the operator is provided with visual and auditory error proofing guidance from both the tool and the Global 400mp.
The visual guidance comes from either the display changing colors or the LED changing colors. Green is good. Red is bad. The auditory tones are distinctly different so there is no mistake as to the result.
In the 1250 Series Exacta 2 digital torque and angle wrench the handle vibrates on accept. The SLTC FM 2.4 GHz wrenches provide an auditory and kinesthetic click when the target value is reached.
Both the 1200 Series and the 1250 Series Exacta digital torque and angle wrenches have our customizable pull to green technology. In the parameter screen, the minimum torque is set. The max torque is set. And the "green torque" is set. Green torque is the point at which the wrench display and the Global 400mp screen turn green, indicating a compliant fastening.
The 1250 Series wrench also has the ability to set a secondary value to the "green screen" when using angle calculations. For more information on that please see your local Sturtevant Richmont Sales Professional.
When using the 1200 Series PST the Global 400mp provides a graphical representation of a fastening. The graph tracks air pressure and time. If a fastening is non-compliant the operator can look at the screen and view the graph to see the source of the mistake. Was the fastener cross threaded? Was it a double hit? Did the operator prematurely release the clutch?
If a fastening is non-compliant it must be redone before the operator can move on. In the parameter screen, the option is provided to either suspend upon batch complete or index to the parameter or job. Upon batch complete, the Global 400mp interface display turns blue to indicate batch completed.
Using a combination of lights changing color, numbers, symbols, sound, and touch, the error proofing by guidance approach has something to reach each operator. In a noisy environment hearing the tone may be difficult. The visual guidance is still there to inform the operator. If the operator is using an SLTC FM 2.4 GHz wrench or out 1250 Series digital torque and angle wrench there is also the tactile or kinesthetic guidance as well as the guidance from colors, symbols, and numbers.
Repeatability is the key to creating consistent quality programs. How do you get high repeatability with the Global 400mp?
Watch an experienced operator for a short time and you soon realize that the operator has developed "muscle memory."
Muscle memory is developed only when there is consistent feedback or guidance. The multi-mode error proofing by guidance helps change behavior to create and reinforce muscle memory. Muscle memory is a good example of error proofing by behavior modification.
Muscle memory works to your advantage if your operators are all experienced. If you have a changing workforce, muscle memory hasn't yet been fully established and so it needs to be developed, reinforced, and cemented. The Global 400mp and the tools with which it works provide your operators with the consistent guidance that is needed to create muscle memory.
If you have hydraulic assemblies as part of your responsibility, you should get to know the Global 400mp. Preventing hydraulic leaks before they start is our specialty. Our customers have seen dramatic decreases in instances of hydraulic leaks after implementing the Global 400mp.